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EpoxyMaster DIY Epoxy Floor Paint Products Featured In RPM Magazine Featured

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  • 03 Jun

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RPM'S continuing do-it-yourself shop series shows how you can put together your own modern workplace, too!

By Toby Brooks

PART 3: Our floor goes from shame to shine with an EpoxyMaster floor coating

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Last month we showed you how we finished up initial construction on our all-new Nucor Building Systems 30x50-foot utility building. With 11.5-foot sidewalls and a sturdy 2x6-inch steel stud construction, our multi-purpose shop space was ready for some amenities, including a durable high-tech floor coating, a full complement of wiring, outlets, switches, and lighting, and a new 4-post lift. Needless to say it has been an ambitious month around the Hardcore Horsepower Garage, but we’re thrilled to say we got it all done and have already started enjoying the new functionality.

We started out by addressing our raw concrete floor. We actually started this project in July by having the slab poured by a shady local contractor. That said, it had had plenty of time to cure and coating would not be a problem. At the same time, the heavy equipment that had been used during construction had left heavy tire marks all over the concrete.

We called up the experts at EpoxyMaster to ask about one of their available high gloss showroom shine kits. We had seen the cheapie kits at the home improvement store, but have read page after page of bad reviews about hot tire pick up, peeling, and other durability issues. After speaking with Tony and checking out the EpoxyMaster website, we decided to splurge and go for their 100% solids two part epoxy system. On Tony’s suggestion, we went with four of their three-gallon kits in tan with autumn brown, white, and black chips. We ordered two kits with tools and two without.

Prior to applying the floor coating, we had to get the surface prepped and ready. Although chemical etching is one option, by most accounts it is much preferred to use a grinder to prep the surface mechanically. We rented a two head floor grinder from a local tool rental store and purchased a set of six grinding stones. Most such stores have both electrical and gas-powered units available. Although electrical units are quieter and don’t produce fumes, our store had rented out their only electrical unit indefinitely. We threw up both garage doors and got ready to work with our gas unit.

Prior to grinding, we gave the whole shop a thorough sweeping and hit it with a leaf blower. We also took a shop vac to the perimeter and attempted to remove as much dust as possible. You can never get the surface too clean.

Grinding the floor was an arduous task that we really only got the hang of when we had nearly completed the whole surface. Our first mistake was in over-wetting the surface. The unit had an attachment for a garden hose, so we hooked it up and let it spray. Unfortunately, while the water helps keep the dust down, it also dramatically reduces the effectiveness of the grinding stones. The mistake cost us at least an hour of our lives in extra work.

Once we got the hang of the grinder, floor prep went along pretty easily. The water eventually dried, but left behind a powdery residue. We ended up mopping the entire surface, followed by another sweeping. Although that probably would have been good enough, we didn’t want to take any chances, so we repeated the process again, this time mopping with a hand towel on our hands and knees. Although we plan to install wall panels that would cover the edges, we opted to go ahead and mask off the perimeter of the floor with masking tape prior to painting. This step was probably not necessary for our application, but it did ensure the end result would be clean and free of messy splatters. One final blow out with our cordless leaf blower and we were ready to coat.

Before mixing, we donned appropriate protective gear and our spiked shoes. The shoes allow you to walk on the wet floor surface while working. Without them, you’ll be unable to step anywhere you have coated while wet. Trust us, if you are willing to invest this much in coating your floor, the spiked shoes would be worth ten times their $30 additional cost. They make things that much easier. Provided you stride carefully, your steps will be undetectable.

Mixing couldn’t be easier. The EpoxyMaster kit comes shipped in a five-gallon bucket with the epoxy Part-B hardener neatly packaged in a removable nesting tray in a one-gallon can with the Part-A resin beneath. To prepare the solution, you need only to open the bucket, remove the gallon can and packaging, pour the hardener into the resin, and mix with the provided mixing tool for two minutes. We used a kitchen timer to be sure our time was perfect and used a corded drill. The mixture is thick and would have probably been too much for our tired old cordless drill. Take our advice—don’t risk it.

Once the two parts are poured together, the clock is ticking. After mixing thoroughly for two minutes, the coating is ready to apply. We poured the contents of the bucket onto the floor as directed in the EpoxyMaster instructions then spread it evenly using the included squeegee. After the coating was evenly distributed, we went back over the surface with the high quality roller included in the kit, back rolling the entire application for a smooth, glossy sheen.

We were able to cover approximately 450 square feet with each three-gallon kit. We applied the coating along the borders cut in our slab by the initial contractor which helped minimize any roller marks as we worked over the entire surface. Using the spiked shoes, the process was straightforward and simple, but the constant fear of the product hardening kept us continually in motion. Once one section was complete, we distributed the allotted paint chips for a decorative finish.

With two bags of chips and a whole surface to cover, we really didn’t know how best to pace our chip distribution, so assistant Christi Brooks came up with a simple solution. She simply divided the chips evenly into foam cups, allowing us to distribute the mixture with relatively even consistency throughout. Without this step, we probably would have over-applied the chips early and ran out as we worked. Good thinking, Christi.

We continued the process until the entire floor was done and the six-inch entry apron just in front of the rollup doors. No keep in mind that our location in West Texas is in the midst of a near-historic drought. We hadn’t seen rain once in nearly seven months. As luck would have it, all that changed while our floor was still drying. Although the building is leak-free, the coating just outside the doors got wet. Darn the luck.

We addressed the rain-wetted surface the next day and finished the job. Remarkably, the floor was ready for light foot traffic in just 24 hours and ready to be driven on in just two days. The glossy sheen is remarkable and adds an incredible finished look to the entire space. We’ve already accidentally dropped tools and spilled oil on the surface and it has survived without a scratch.

Just like any automotive paintjob, the finished product on any floor coating is only as good as the prep work that goes in first. In our case, we are confident that we did everything we could to get our floor scuffed, clean, and dust-free. After that, the application of the EpoxyMaster kit was a straightforward process that produced an incredible result. Be prepared to sweat and work hard for as long as it takes to complete the job, but trust us—in the end you’ll thank yourself!

RPM MAGAZINE Hardcore Horsepower Garage Photo Gallery

Last modified onWednesday, 17 June 2015 13:08
Toby  Brooks

Toby Brooks is an author and contributor for RPM Magazine.

 

RPM Magazine is the world's leading magazine focused 100% on the sport of Fast Doorslammer Drag Racing. This encompasses, Musclecar, Street Machine, Pro Modified, Outlaw, Street Legal and various forms of Sportsman Drag Racing around the globe. Our focus is on the racer and enthusiast within this industry, and they make up the bulk of our over twenty thousand readers in 11 countries around the world. RPM provides a wide variety of effective methods to display your company in front of those that purchase your products and services on a daily basis. RPM Magazine is made up of a worldwide Team of Professionals Focused on Relationship Building with those they work with.

Website: www.rpm-mag.com

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05-25-2015 Hits:6792 Customer Testimonials  - avatar Brian Honan

Brian Honan's Epoxy & HWU Urethane Project

Hi EpoxyMaster! I finished the second application of epoxy and the matte satin finish High Performance High Wear Urethane. I appreciate the phone calls I had with you regarding my floor. The floor looks amazing!

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William Wesley's Metallic Pearl Effect Epoxy Project

04-22-2015 Hits:6065 Customer Testimonials  - avatar William Wesley

William Wesley's Metallic Pearl Effect Epoxy Project

Hi guys. I wanted to send you a few pictures of my project. I used your product on my family room floor and into a laundry and bathroom. The Metallic Pearl Effect is really nice and the stuff went on smoothly. 

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Steve Howard's Metallic Pearl Effect Epoxy Project

04-21-2015 Hits:6333 Customer Testimonials  - avatar Steve Howard

Steve Howard's Metallic Pearl Effect Epoxy Project

  Hello Team EpoxyMaster! I do appologize for not sending these photos of my project sooner, but here's a few. The floor turned out absolutely fantastic.

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Our New Shop Floor with EpoxyMaster

04-02-2015 Hits:6311 Customer Testimonials  - avatar David Gilbert

Our New Shop Floor with EpoxyMaster

Hey guys, just wanted to send a couple pics of our finished floor and let you know that your product and kit worked great. We are very pleased with the outcome.

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Our Experience With EpoxyMaster

03-17-2015 Hits:6034 Customer Testimonials  - avatar Mike Nuzzolese

Our Experience With EpoxyMaster

Thank you taking the time to answer all my questions on the EpoxyMaster floor coating. My wife and I followed your instructions and watched your video. It seemed simple, so we thought we give it a try. The first day was the hardest removing all my items from the garage. Wow, we did not think I had so much stuff. We proceeded to wash and clean my floor as instructed.

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The Deanes' Metallic Pearl Effect Epoxy Project

01-28-2015 Hits:7681 Customer Testimonials  - avatar Chris Deanes

The Deanes' Metallic Pearl Effect Epoxy Project

Team EpoxyMaster - wanted to say up front THANKS!!!  We put down 1200 square feet of the Metallic Pearl Effect in a Bronze Caffé mix over a Beige Basecoat and it turned out AWESOME!  I've attached some pictures...I only have one "before" picture, sorry I got ahead of myself. There are plenty of after pictures. I've installed the baseboards and it looks even better. If you'd like some pics with the baseboards let me know. Here's some notes from the project for whatever it's worth:

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Piotr Januszewski's Finished Garage Floor

10-27-2014 Hits:5003 Customer Testimonials  - avatar Piotr Januszewski

Piotr Januszewski's Finished Garage Floor

Just wanted to drop you guys at EpoxyMaster a message and let you know how satisfied I am with your overall service and product.

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Finished Epoxy Garage Floor!

04-26-2014 Hits:6152 Customer Testimonials  - avatar Frank DeSantis

Finished Epoxy Garage Floor!

We bought the 3-Gallon Epoxy Kit - Dark Gray , EPOXYARMOR High Gloss Clear Top Coat and Decorative Fleck. It is amazing! I have only had it for two months so far, but have had countless compliments! You can just tell it is quality. I have a new build, so preparation was easy but still important.

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